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Manufacturing

Our own factory, end to end

Since 2014, our factory has handled cutting, embroidery, sewing and inspection in-house. Small prototype runs and large group orders go down the same line.

Thread rack in the sewing room
Sewing room · color matching
Sewing machine at work
Sewing line
Steaming a hat into shape
Finishing · shaping

Process

From planning to shipping in six steps

With no subcontractor in between, you can follow the progress of every step.

  1. Writing specifications on a production order sheet
    STEP 01

    Planning & order

    We confirm specs around your use, quantity and budget.

  2. Drawing a pattern by hand
    STEP 02

    Pattern & sample

    We draft the pattern and get your approval on a physical sample.

  3. Fabric rolls on a work table
    STEP 03

    Fabric sourcing

    We pick fabric for function, season and unit cost.

  4. Cutting fabric along a ruler
    STEP 04

    Cutting & embroidery

    Logos are applied by embroidery, printing or patches.

  5. Sewing a cap on a sewing machine
    STEP 05

    Sewing

    Every piece is sewn inside our own factory.

  6. Steaming a cap into shape
    STEP 06

    Inspection & finishing

    Shaped, checked piece by piece, then shipped.

Capability

What we make

Caps6-panel · 5-panel · ball caps · work caps
HatsBucket hats · wide-brim hats · fedoras · straw hats
KnitwearBeanies · berets
OtherVisors · bags · pouches and small accessories

Logo methods

EmbroideryFlat · 3D (raised) · thread color matching
PrintingSilkscreen · heat transfer
Patches & labelsWoven labels · leather patches · rubber patches
Function tagsUV protection and other performance tags

What it actually looks like

A table only says so much. Every photo below is a close-up of a product we delivered.

Flat embroidery example
Flat embroideryScript logo on mesh
3D embroidery example
3D embroideryRaised for depth
Logo printing example
Logo printingCrisp down to fine lines
Patches & labels example
Patches & labelsWoven patch · leather label
Laser-etched buckle example
Laser-etched buckleLogo etched on a metal back buckle

Order terms

Minimum order200 pcs per design
ColorwaysUp to 2 colors within the minimum order
SizingOne size (free size)
Lead time60 days after order confirmation
Payment50% deposit · 50% balance
ShippingOptions and costs are confirmed together with your quote

Want to see a sample first?

Tell us what the hats are for and the expected quantity. We will reply with workable specs and a sample schedule.